Trackless Transfer Cart for 90-Ton Molds and Casting Patterns in High-Volume Foundry Production
This heavy-duty Trackless Transfer Cart is engineered for the critical task of handling 90-ton molds and casting patterns in high-volume foundry production. It combines a robust, high-torque drive system with a reinforced chassis to ensure stable and reliable movement of these ultra-heavy, high-value assets. The trackless design provides essential flexibility to navigate between molding, casting, and cooling areas, seamlessly adapting to the dynamic flow of a busy foundry. Equipped with precision positioning and multi-level safety braking systems, it guarantees the secure transport and accurate placement of massive molds, directly contributing to enhanced production uptime, reduced handling risks, and optimized foundry logistics.
| Model | BXC-2t | BXC-5t | BXC-10t | BXC-16t | BXC-20t | BXC-25t | BXC-30t | BXC-40t | BXC-50t | BXC-63t | BXC-80t | BXC-100t | BXC-150t |
| Rated Load(t) | 2 | 5 | 10 | 16 | 20 | 25 | 30 | 40 | 50 | 63 | 80 | 100 | 150 |
| Table Size (mm) | Length(L) | 2000 | 3500 | 3600 | 4000 | 4000 | 4500 | 4500 | 5000 | 5500 | 5600 | 6000 | 6500 | 10000 |
| Width(W) | 1500 | 2000 | 2000 | 2000 | 2200 | 2200 | 2200 | 2500 | 2500 | 2500 | 2600 | 2800 | 3000 |
| Height(H) | 450 | 500 | 500 | 550 | 550 | 600 | 600 | 650 | 650 | 700 | 800 | 900 | 1200 |
| Wheel Base(mm) | 1200 | 2500 | 2600 | 2800 | 2800 | 3200 | 3200 | 3800 | 4200 | 4300 | 4700 | 4900 | 7000 |
| Rail Inner Gauge(mm) | 1200 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1800 | 2000 | 2000 |
| Wheel Diameter (mm) | 270 | 270 | 300 | 350 | 350 | 400 | 400 | 500 | 500 | 600 | 600 | 600 | 600 |
| Wheel Quantity | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 8 |
| Ground Clearance(mm) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 75 | 75 | 75 | 75 |
| Running Speed (m/min) | 0-25 | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-18 |
| Total Power(kw) | 2 | 3 | 2.2 | 2.2 | 2.2 | 3 | 3.5 | 4 | 5 | 6.3 | 8 | 10 | 15 |
| Battery Capacity(Ah) | 150 | 180 | 180 | 200 | 220 | 220 | 260 | 300 | 330 | 400 | 400 | 440 | 600 |
| Battery Voltage(V) | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 72 | 72 | 72 |
| Running Time When Full Load | 4.32 | 5.4 | 4.8 | 4.3 | 4 | 4 | 3.5 | 3.6 | 3.3 | 3 | 3.6 | 3.2 | 2.9 |
| Running Distance for One Charge(km) | 6.5 | 8.1 | 7.2 | 5.1 | 4.8 | 4.8 | 4.2 | 4.3 | 4 | 3.6 | 4.3 | 3.8 | 3.2 |
| Max Wheel Load(KN) | 14.4 | 25.8 | 42.6 | 64.5 | 77.7 | 94.5 | 110.4 | 142.8 | 174 | 221.4 | 278.4 | 343.8 | 265.2 |
| Recommended Rail Model | P15 | P18 | P18 | P24 | P24 | P38 | P38 | P43 | P43 | P50 | P50 | QU100 | QU100 |
Be competent for the frequent circulation of large-tonnage moldsDesigned specifically for 90-ton heavy-duty molds, it ensures stable and reliable load-bearing and operation even when large molds and molds are frequently and intensively transferred in the foundry workshop. Ensure the safe handling of precision molds and castings
Smooth driving and precise control effectively prevent heavy molds from shaking, colliding or settling during transportation, protecting the high-value precision molds and mold surfaces from damage.
Optimize the logistics rhythm for large-scale production
Establish flexible mobile links among processes such as smelting, molding, casting and cleaning to achieve rapid turnover and precise positioning of molds, closely matching the production rhythm of efficient assembly lines.
Adapt to the harsh environmental challenges of the foundry workshop
It has excellent high-temperature resistance, dust-proof and impact-resistant performance, and can work stably in high-temperature and dusty casting environments, ensuring the continuity and reliability of the production process.
What Product Handling Applications Use Transfer Carts?
1. Coils (V-Groove deck)
2. Tanks (size/stability for uniformly distributed loads)
3. Assemblies (fixture cradle) for a complete build or to send a partially completed product to the next station (tractors, heavy equipment machinery)
4. Sub-Assembly shuttle from one line to another line
5. Maintenance cart for motors and pumps
6. Equipment support (stand-off deck) for navigating loads to locations with a plant facility
7. Material shuttle for steel tubing (flat decking with guard rails)
8. Elevating platform for assembly process (integrated screw-jack table)
9. Sand casting (flat decking) How can Transfer Carts be customized? Please tell us:
What load or product will be transferred onto the cart?
What is the weight of the heaviest lift or load?
What are the dimensions? (Length; Width ; Height)
What is the trip time and frequency? (# of Trips per , Shifts per day:)
What is the travel area you need to cover? (Rail/cement floor, Indoor/Outdoor, straight line travel, etc)
What is the distance to travel?
Other relevant information or using condition. ---- Low noise It causes low noise level.
---- Maximum safety Offers guarantee of maximum safety for operators and for the material handled. We really care about the safety of everyone involved in the job.
---- Easy for operation These vehicles are easy to drive, so as soon as you get it you will be able to use it to transport your loads. We will support you to make the best out of your heavy load transporter.
---- Easy to implement into manufacturing process Operates on standard floors; Do not require complex or permanent installation
---- Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both small and extremely huge loads for its modular fabrication and its high payloads: up to 300 ton for each trolley.
*For lenght is less than 6m, the width is less than 2.2m. It will be transported by 20ft container. If the length is longer than 5.9m and less than 12m, it will be transported by 40ft container. If the quantity is 2 sets or 3 sets, they can be transported by full container. If the quantity is 1 set, it can be transported by LCL Container.
* If the length is less than 12m, the width is beyond 2.2m. It needs to be transported by flat rack (20 or 40 ft) . If the equipment is beyond above dimension, and quantity need to consider bulk cargo.
